Building a Storage Box – Part 1

While browsing through the Black Friday 2019 deals online, I found a good deal on 4TB NAS drives. Still in a turkey induced hazed from the night before, I added the two drives into the cart and purchased them. Once clarity hit me, I realized I needed to pick which one of the parts computers in my basement would become the new storage computer.

After running my inventory of parts computers through my mind, I settled on an old HP 600 something or other that was scavenged from a trash pile. It had a quad core processor, at least 8 GB of RAM, and a dual fiber optic NIC card. This case would absolutely hold the two NAS drives, but since this box is a Small Form Factor, I didn’t have another bay open to hold a system drive, unless I wanted to rip out the DVD drive (which I didn’t want to do).

The HP box. Might I just add how much I hate proprietary drive mounting brackets.

I ended up purchasing a NVMe drive and a PCI-X adapter to provide my new system drive, knowing that the case could accommodate it, and hoping that I would be able to boot from it.

Since my main network switch has two SFP ports, and the NIC card in the computer had two as well, I also ordered a bag optical network cable, hoping that configuring this would be easy. Networking isn’t my specialty, and I’ve never setup the fiber stuff before, so this is all “fingers crossed” territory for me. Assuming it works like I think it will (I know deep down it won’t), I am hoping to team the NICs together.

I really wish I would have pulled the little black plugs out before I made assumptions…

Everything arrived the next day, except for the NVMe PCI-X adapter. Knowing full well that I couldn’t just leave new computer parts to sit idly in a box on my desk, I installed what I could. This would give me a chance to dork around with the configuration of Storage Spaces, etc.

The first of many purchases…

Still needing a hard drive for a system volume, I pulled a 128 GB SSD from another parts machine, and along with the two 4 TB NAS drives, installed them into the little HP box. Then I hooked up power, monitor, and keyboard.

It wouldn’t boot. No display.

After trying the various video ports (there were two), I couldn’t get it to boot and gave up on the HP.

Time for Plan B!

I had a AMD Phenom 2 with 16 GB of RAM that was my very first lab server when I started consulting eight years ago. I swapped out its old hard drives with the donor SSD and new NAS drives. It booted.

Swapping drives out of my Plan B

The SSD drive I placed in there was from an old 2012 R2 server, and the OS diligently booted up, applied device settings, and allowed me to log in. To my pleasure, the optical NIC card was recognized.

There they are!

My plan was to PXE boot into MEMCM and image the machine with my Server 2019 bare metal task sequence, but as best as I can tell, the motherboard doesn’t support network booting. Further, the board is old enough to not have a TPM, nor support UEFI. I suppose I can look up a firmware update from Foxconn, but that battle is for another night.

Also, the CPU heat sink may be held on with a zip tie…

I booted back into Windows, copied down a Server 2019 ISO, mounted it, and ran Setup.exe. While far from ideal, I did an upgrade without keeping data. Should I have made a bootable USB key from an ISO? Maybe. Probably. Yeah, I was being lazy here.

I still may end up making boot media once the PCI-X adapter gets here…TBD.

I used Storage Spaces to build a new Storage Pool from the two NAS drives. I then made a new virtual disk with the full capacity available, selecting ReFS because “Resilient” is in its name, then enabling deduplication on that virtual drive.

Storage Pool, Physical Disks, and Virtual Disk config
Disks, Volumes, and Storage Pool, this time with Deduplication!

During my googling on Storage Spaces, I stumbled across a whitepaper talking about using a SSD as a cache for the Storage Space. My new plan is to use the SSD that is currently the temporary system drive as the cache drive, once the NVMe drive is installed and running Windows. But it is also looking like I will need to rebuild the virtual disk for this to work….dunno.

What about the fancy-pants fiber optic network cabling? That didn’t quite work either.

The back plate of the card was designed for a Small Form Factor machine, and not a full-sized computer, so I couldn’t install the card into the computer. All I had to do was bend the screw-down-tab back, voila!

Nothing a pair of pliers couldn’t solve. I also may secure the card with a zip tie.

As it turns out the ports on my switch needed the SPF connectors, so I really didn’t have anything to plug the cables into. I ordered a pair, and they should arrive with the PCI-X adapter.

I ordered these things. I hope they work.

The last thing I started tackling today, but am now more confused about, is backups. As much as I would like to store the entire 4TB volume in the cloud, I am not going to pay for that.  I installed Windows Server Backup, and took a System State and C: volume backup only. I am hoping that restoring the volume and its state will keep the storage pool readable after OS recovery, but I am not sure if that will really be the case.  I’ll be doing some testing on this once the new drive gets in.

Until the next UPS shipment arrives…

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